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Your home’s ductwork plays a vital role in keeping your heating and cooling system running efficiently. However, even small leaks or blockages can lead to uneven temperatures, poor air quality, and higher energy bills. 

A duct test is one of the most effective ways to evaluate the condition of your duct system, and it can help you decide whether duct sealing or duct replacement is the right solution. Let’s take a closer look at the things you should learn from a duct test.

What a Duct Test Measures

A duct test, often performed with a blower door or specialized pressure equipment, measures how much air leaks from your duct system. During the test, a technician seals off registers and uses a calibrated fan to pressurize the ducts. The test identifies how airtight your system is and where leaks are occurring.

In many homes, duct leakage can account for 20–30% of conditioned air loss. That means a significant portion of your heated or cooled air never reaches the living spaces–wasting energy and reducing comfort. By pinpointing where the system is losing pressure, a duct test provides the data needed to make an informed decision about repair or replacement.

When Duct Sealing Is the Right Choice

If your ductwork is structurally sound and only has minor leaks, duct sealing is often the best and most cost-effective solution. Common problem areas include joints, seams, and connections that may have deteriorated over time.

Technicians typically use mastic sealant, metal tape, or aerosol-based products to close gaps and prevent air from escaping. Once sealed, your ducts can distribute air more evenly, improve system performance, and lower your energy bills.

Duct sealing is ideal when:

  • The duct system is in good physical condition
  • Airflow problems are limited to a few areas
  • Energy loss is moderate and manageable
  • You’re looking for a quick, affordable improvement

When Duct Replacement Makes Sense

If your duct system is old, poorly designed, or damaged beyond repair, sealing may not be enough. Crushed or disconnected ducts, improper sizing, or contamination from mold or pests can all make replacement a better long-term investment.

A duct test can reveal these issues by showing unusually high leakage rates or airflow inconsistencies that sealing can’t correct. In such cases, replacing the duct system can significantly improve indoor air quality, comfort, and overall HVAC efficiency.

Duct replacement is typically recommended when:

  • Leaks are extensive or inaccessible
  • The system design is outdated or inefficient
  • Ducts are made of old or damaged materials
  • You plan to replace your HVAC system

Making the Right Decision

A duct test doesn’t just identify leaks–it helps you understand the condition and performance of your entire system. With this data, you can make an informed choice between sealing and replacement based on cost, energy savings, and long-term comfort.

Whether you seal or replace, addressing duct problems pays off. You’ll enjoy more consistent temperatures, cleaner air, and lower utility costs, which is proof that even unseen parts of your home can make a big difference in how comfortable and efficient it feels.

Trust Ensure Home Solutions for Expert Testing

At Ensure Home Solutions, we use advanced tools to provide accurate duct testing and customized recommendations for repair or sealing. Whether you’re concerned about your energy bills or want to improve the air quality in your home, we’re here to help you breathe easier and live more comfortably.

 

Contact us today to schedule your duct test and take the first step toward a healthier, more efficient home.

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